Semi Automatic Tablet Counting And Filling Machine In Canada
Semi Automatic Tablet Counting And Filling Machine Details
In the highly regulated pharmaceutical and nutraceutical industries, accuracy, hygiene, and efficiency are the pillars of successful production. When it comes to counting and filling tablets, capsules, pills, and soft gels, even the smallest error can lead to compliance issues or compromised product quality.
Technogen Enterprise, a leading manufacturer, supplier, and exporter of pharmaceutical machinery, introduces the Semi Automatic Tablet Counting and Filling Machine Model TGSTC-500 — a solution engineered for precision, speed, and cost-efficiency. Designed with the Canadian market in mind, this machine blends advanced technology, user-friendly operation, and robust build quality, making it a trusted choice for both small-scale manufacturers and large production facilities.
Why Choose a Semi Automatic Tablet Counting and Filling Machine?
For businesses in Canada, particularly pharmaceutical, nutraceutical, and healthcare product manufacturers, choosing the right equipment can dramatically impact production output, compliance, and cost-effectiveness.
The Technogen Semi Automatic Tablet Counter offers the perfect balance between automation and human control. Unlike fully automatic machines that may require higher investment and infrastructure, this model gives you:
Affordability without compromising accuracy
Flexibility in handling multiple products – tablets, capsules, pills, and soft gels
High-speed counting up to 500 tablets per minute
Compact design suitable for facilities with limited floor space
Regulatory compliance with CGMP standards
Machine Overview
The TGSTC-500 Semi Automatic Tablet Counting and Filling Machine is equipped with advanced sensors, PLC-based controls, and a vibratory feed system. The design ensures precise counting, consistent filling, and easy handling.
Whether you are counting standard round tablets, irregular shapes, or capsules, this machine guarantees accuracy within ±1%, which is essential for pharmaceutical and nutraceutical industries operating under strict quality assurance standards.
Step-by-Step Operation
The operation of the TGSTC-500 is designed to maximize efficiency while maintaining human oversight:
Manual Bottle Handling – Operators place bottles manually, offering flexibility and reducing automation costs.
Tablet Loading – Tablets are loaded into a stainless-steel hopper for smooth product flow.
Vibratory Feed Tray – Ensures controlled movement of tablets toward the glass plate.
Single-File Arrangement – Tablets are aligned into a channel to ensure precise counting.
Diverter Head & Filling – Tablets are directed into bottles through dual funnels, enabling continuous production.
Accurate Counting System – A cross-beam fiber optic sensor captures each tablet’s passage, transmitting data to the PLC to ensure exact filling counts.
Safety Integration – Optical sensors detect missing bottles, stopping the process to prevent spillage and product loss.
This semi-automatic workflow makes the system ideal for Canadian mid-sized pharmaceutical plants, contract manufacturers, and nutraceutical companies.
Key Features
Technogen’s Semi Automatic Tablet Counter is built for precision and compliance. Below are the standout features:
CGMP-Compliant Design – Fully aligned with international pharmaceutical standards.
High Accuracy – ±1% error margin, ensuring reliable product counts.
Robust Construction – Stainless steel AISI 304/316L for hygiene and durability.
Compact Size – Space-saving design, perfect for facilities with limited floor area.
Advanced Counting Sensor – Cross beam fiber optic technology for flawless detection.
User-Friendly PLC-HMI Interface – Easy to operate and monitor performance.
Dual Fill Stations – Enables continuous bottle filling without downtime.
Adjustable Vibrator Speed – Allows customization depending on product type.
Low Maintenance – Minimal moving parts, easy cleaning with air gun.
Energy Efficient – Reduced utility costs, supporting sustainable operations.
Technical Specifications
| Model | TGSTC-500 |
|---|---|
| Tablet Size | Dia. 5–12 mm (irregular shapes supported) |
| Pill Size | Dia. 3–13 mm |
| Capsule Size | 0 to 5 |
| Speed (Tablets) | 400–500 tablets per minute |
| Speed (Capsules) | 200–300 capsules per minute |
| Counting Sensor | Cross Beam Fiber Optic |
| Body Material | AISI 304 Stainless Steel |
| Hopper Material | AISI 316L/304 Stainless Steel |
| Cleaning | Air cleaning gun provided |
| Drive | Fuji Japan AC Drive |
| Power Requirement | 230 Volts, 50 Hz, 1 Phase |
| Dimensions (LxWxH) | 1050 x 700 x 1150 mm |
| Air Requirement | 6 bar |
Benefits for Canadian Manufacturers
By investing in Technogen’s semi-automatic tablet counting machine, Canadian manufacturers gain:
Regulatory compliance with Health Canada and international CGMP guidelines.
Reduced manual errors in counting and filling.
Improved production speed for both small and large batches.
Versatility to handle tablets, capsules, pills, and soft gels.
Hygienic and durable build suitable for long-term pharmaceutical use.
Energy efficiency to lower operational costs.
Scalability – can serve as a standalone solution or integrate with other packaging equipment.
Industries Served
The Semi Automatic Tablet Counting and Filling Machine is widely used across industries in Canada, including:
Pharmaceutical companies – for prescription and OTC medicines.
Nutraceutical manufacturers – vitamins, supplements, herbal tablets.
Veterinary medicine companies – animal health tablets and capsules.
Research and development labs – for trial and pilot-scale production.
Contract manufacturers – serving multiple clients with varied product needs.
Optional Add-Ons
To further enhance functionality, optional customizations are available:
Turn Table Integration – for smooth product sorting.
Audit-Trail Enabled PLC-HMI – for enhanced compliance.
Dust Extraction System – for cleanroom applications.
Customized Hopper Sizes – for higher or smaller batch requirements.
Why Choose Technogen Enterprise?
Technogen Enterprise has built a global reputation as a trusted partner in pharmaceutical machinery. With decades of experience in manufacturing and exporting, we deliver machines that combine:
High-quality engineering
Cost-effective pricing
Tailored solutions for Canadian businesses
24/7 customer support and after-sales service
Our Semi Automatic Tablet Counter represents our mission — helping manufacturers improve productivity, compliance, and profitability.
Conclusion
In a competitive Canadian pharmaceutical and nutraceutical industry, choosing the right tablet counting and filling machine is critical. The Technogen Semi Automatic Tablet Counting and Filling Machine (TGSTC-500) offers the perfect combination of accuracy, efficiency, compliance, and affordability.
Whether you are a small pharmaceutical startup or a large-scale nutraceutical producer, this machine ensures reliable performance, user-friendly operation, and long-term value.
? Contact Technogen Enterprise today to discuss your requirements and discover how our tablet counting solutions can transform your production line.