Automatic Rotary Vial Washing Machine For Pharmaceutical Applications In Canada
Automatic Rotary Vial Washing Machine Details
Technogen Enterprise, a trusted name in pharmaceutical machinery, is a leading manufacturer, supplier, and exporter of Automatic Rotary Vial Washing Machines. Specifically designed for pharmaceutical and injectable formulation plants, this machine delivers unmatched efficiency, reliability, and compliance with global quality standards.
The machine’s primary function is to wash both the internal and external surfaces of glass vials in a continuous rotary motion. Built with precision engineering and advanced automation, it ensures maximum cleanliness while meeting stringent cGMP (Current Good Manufacturing Practice) requirements.
How the Machine Works
The Automatic Rotary Vial Washing Machine uses a state-of-the-art gripper system that holds each vial by the neck, inverts it for thorough washing, and releases it in an upright position at the outfeed.
Equipped with six advanced washing stations enclosed in a dome, the machine provides:
3 internal water washes (Recycled Water, Purified Water, and WFI – Water for Injection)
3 air washes for sterile cleaning
1 external water wash
1 external air wash
This combination ensures comprehensive decontamination of vials, making them ready for downstream sterilization and filling processes.
Salient Features
CGMP Compliant Model – Designed to meet global pharmaceutical standards.
Full Visibility of Washing Process – Transparent enclosure allows monitoring of operations.
Infeed Turntable – Ensures smooth vial feeding into the washing system.
Servo-driven / Mechanical Cam Washing Nozzles – High precision and reliability.
Gripper System – Secure neck holding to avoid vial damage during washing.
Multiple Water & Air Washes – Recycled Water, Purified Water, WFI & Sterile Compressed Air.
Water Heater with Temperature Control – Maintains consistent washing performance.
Aseptic Diaphragm Valves – For contamination-free handling of air and water media.
Advanced Piping & Contact Parts – Made from AISI 316L stainless steel, orbital welded, and electro-polished for superior hygiene.
Pressure & Temperature Monitoring System – With interlocks for safety.
Exhaust & Drain Facility – Vapour exhaust with blower and optional automatic batch-end draining system.
Safety Enclosures – Polycarbonate covers at washing stations and outfeed.
PLC with Touchscreen HMI – For seamless operation, monitoring, and process control.
Technical Specifications
Model No. | TGVW-120-R | TGVW-240-R |
Speed | 120 Vial / Minute (Depend on size of Vial) | 240 Vial / Minute (Depend on size of Vial) |
Dimension | 2130 mm (L) X 1650 mm (W) X 1500 mm (H) | 2650mm (L) X 1850 mm (W) X 1550 mm (H) |
No of Washing Station | 15 Station each is equipped with 3 Gripper | 20 Station each is equipped with 3 Gripper |
Direction | Left to Right | |
Vial Diameter | 14 mm to 55 mm | |
Vial Height | 30 mm to 110 mm | |
Vial Neck Size | 13 mm,20 mm & 32 mm | |
Vial sizes | 2ml to 100ml | |
Contact Parts | Stainless Steel 316L | |
Electrical Input | 440 V, 3 Phase, 50 Hz | |
Type of Washing | Continuous Rotary Motion | |
Number of Wash | · Internal – 3 with Water & 3 with Air · External – 1 with water & 1 with Air | |
Working Height | 900 to 950mm adjustable | |
Add-On Features
Stand-alone Siliconisation System for vial surface treatment
21 CFR Part 11 Compliance for regulatory approval
Pneumatic Vial Lifting Device with integrated pre-inspection table
Air Flushing with Automatic Tank Draining System for optimized performance
Why Choose Technogen Enterprise?
Global Reach – Trusted by pharmaceutical companies worldwide, including Canada.
Proven Expertise – Years of experience in designing cutting-edge vial washing solutions.
Customization Options – Tailored machines to suit specific vial sizes and washing requirements.
Regulatory Compliance – Designed in accordance with international pharmaceutical standards.
Durability & Reliability – Built with high-quality stainless steel for long service life.
Applications
The Automatic Rotary Vial Washing Machine is ideally suited for:
Pharmaceutical vial washing before sterilization
Injectable formulation plants
Glass vial cleaning for biotech applications
Preparation of vials for aseptic filling lines
Final Thoughts
For pharmaceutical manufacturers in Canada and worldwide, Technogen Enterprise’s Automatic Rotary Vial Washing Machine offers the perfect combination of efficiency, compliance, and reliability. With its continuous rotary motion, precision gripper system, and multi-stage washing capability, this machine ensures that every vial meets the highest standards of cleanliness and safety.
Contact Technogen Enterprise today to discuss your vial washing requirements and get a customized solution tailored to your production needs.
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