Automatic Tunnel Type Linear Vial Washing Machine In Canada

Introduction: Precision Vial Washing for Canadian Pharma

In the pharmaceutical industry, particularly in injectable formulation plants, vial cleanliness is non-negotiable. Each vial must undergo complete internal and external cleaning before sterilization and filling.

Technogen Enterprise introduces its state-of-the-art Automatic Tunnel Type Linear Vial Washing Machine—engineered to deliver maximum hygiene, consistency, and efficiency. With a throughput range from 50 to 400 vials per minute, this machine caters to both medium-scale production and high-volume manufacturing across Canada’s pharma sector.

How the Tunnel Type Linear Vial Washing Machine Works

The machine operates on a linear intermittent motion principle, moving vials through a sequence of washing zones. Equipped with 10 internal and 2 external washes, it guarantees complete vial decontamination using Recycled Water, DM Water, WFI (Water for Injection), and Sterile Compressed Air.

The washing sequence is customizable, ensuring flexibility for different production requirements. Whether it’s 5 ml vials for injectables or 30 ml vials for large doses, the machine ensures uniform, contamination-free cleaning.

Machine Design & Construction

The Automatic Tunnel Type Linear Vial Washing Machine combines robust engineering with pharmaceutical-grade hygiene.

• Body: Constructed with SS 304 stainless steel, ensuring durability and ease of cleaning.

• Washing Contact Parts: All components in contact with water and washing zones are made of SS 316/316L for superior corrosion resistance.

• Tanks: Three independent AISI 316L tanks with centrifugal pumps, dedicated to Re-circulation Water, DM Water, and WFI.

• Gear System: Separate worm gearbox and motor for conveyor and machine drive for smooth operation.

• Conveyor: Infeed SS-304 wiremesh conveyor allows easy vial loading.

• Safety & Reliability: Emergency switches, CE-certified electronics, and easy integration with sterilizing tunnels.

Salient Features of the Vial Washing Machine

• ✅ CGMP Model – Fully compliant with Canadian pharmaceutical standards.

• ✅ Robust SS 304 Construction – Built for continuous heavy-duty operations.

• ✅ Three-Tank System (316L) – Re-circulation water, DM water, and WFI.

• ✅ 10 Internal & 2 External Washes – Complete vial cleaning with sterile compressed air.

• ✅ High-Pressure Spray Nozzles – Assures effective washing.

• ✅ Customizable Washing Sequence – Adjust wash cycle and timing as per product needs.

• ✅ No Change Parts for 5–30 ml Vials – Easy handling across vial sizes.

• ✅ Energy Efficient – Optimized water recycling and compressed air usage.

• ✅ Direct Integration – Can connect to sterilizing tunnels or outfeed trays.

• ✅ CE Certified Electricals – Ensures reliability and international compliance.

Technical Specifications

Add-On Features for Canadian Buyers

To further enhance performance and regulatory compliance, Technogen offers optional add-ons:

• PLC with Touchscreen HMI – Intuitive operation and monitoring.

• Pneumatic Vial Lifting Device – Smooth vial transfer during infeed.

• Pre-Inspection Station – Glass top with light arrangement for visual quality checks.

• Extended Wiremesh Conveyor – (1 m length, 475 mm width) for added handling flexibility.

• Conical Tray Attachment – Matches infeed conveyor and machine for seamless loading.

• Ultrasonic Wash – For enhanced particle removal.

• 21 CFR PART-11 Compliance – Full electronic record and signature integration for regulated pharma markets.

Applications in Canadian Industries

This machine is indispensable for:

• Pharmaceutical Manufacturing – Especially injectable formulations requiring sterile conditions.

• Biotechnology – Cleaning vials used in vaccines and biologics.

• Healthcare Packaging – Sterile preparation of diagnostic and medical vials.

• Contract Manufacturing Units (CMOs/CDMOs) – Supporting diverse vial sizes and high-volume output.

Benefits for Canadian Pharma Manufacturers

• ✔ Sterile Cleaning Assurance – Ensures vials are free of contamination.

• ✔ Regulatory Compliance – Meets Health Canada, US FDA, and EU GMP norms.

• ✔ Versatility – Handles multiple vial sizes with minimal changeover.

• ✔ High Output – Up to 400 vials per minute for mass production.

• ✔ User-Friendly – Touchscreen interface and adjustable wash cycles.

• ✔ Durable & Reliable – Built with pharma-grade stainless steel.

• ✔ Seamless Integration – Connects with sterilizing tunnels for complete sterile line automation.

Why Choose Technogen in Canada?

• Global Experience – Trusted manufacturer and exporter serving regulated markets worldwide.

• Tailored Solutions – Washing sequences and add-ons customized for Canadian facilities.

• Validation Support – DQ, IQ, OQ, PQ documentation available.

• After-Sales Service – Training, spare parts, and remote support.

• Sustainable Operation – Water recycling systems reduce consumption.

Conclusion: Reliable, High-Speed Vial Washing for Canada

The Automatic Tunnel Type Linear Vial Washing Machine by Technogen Enterprise is the ideal solution for Canadian pharmaceutical and injectable plants. Offering throughputs of up to 400 vials per minute, flexible vial handling, and GMP-compliant washing, it guarantees sterile, contamination-free vials ready for sterilization and filling.

Backed by robust design, add-on options, and regulatory compliance, this machine ensures long-term efficiency, safety, and cost savings.

For Canadian manufacturers looking to upgrade vial washing operations, Technogen Canada offers a solution that combines technology, compliance, and reliability.